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Each workpiece bolts to a plate that has a bushing that clamps into a mating receiver on the tombstone. A pin with expandable balls on the end inserts through the bushing to align the workpiece accurately. Mr. Dzikowski reports that the fixturing system aligns parts repeatably to ±0.001 inch.
The ability to cast a wide variety of metals: Sand mold casting allows for the use of almost any metal or metal alloy. For example, manufacturers can utilize this process to create castings in cast iron, copper, copper alloys, carbon steel, steel alloys, gold, stainless steel, brass, silver and complex metal alloys.
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Machining center utilization improves significantly using the new Kurt PinLock™ system. It enables machining of multiple parts per load while reducing setup time. The PinLock is a pre-engineered system for precisely locating, attaching and removing fixtures, subplates and vises on a single or a series of machining centers.
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Automated cuts improve both the speed and the accuracy with which prototype parts can be created - especially when the material is critical (such as is the case with polypropylene - read more about polypropylene). Oftentimes machining processes require the use of multiple tools to make the desired cuts (e.g. different sized drill bits).
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